Fluid Coupling Assembly

ABSTRACT

A coupling for joining fluid conduits includes a nut having a circumferential groove that extends at least partially along an interior surface of the nut. The nut further includes a tab opening extending through a surface of the nut for receiving the tab of a retaining clip. A cylindrical shaft extends from the nut. The retaining clip is disposed within the circumferential groove and includes a tab disposed within the tab opening of the nut. A first arc of the retaining clip extends from the tab in a first circumferential direction, and a second arc of the retaining clip extends from the tab in a second, opposing circumferential direction. The first arc includes a first knob and terminates in a second knob, and the second arc includes a third knob and terminates in a fourth knob. The second and fourth knobs are larger than the first and third knobs, respectively.

RELATED APPLICATIONS

Not Applicable.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to a locking assembly for fastening two fluid-transmitting conduits, and more specifically to an improved, self-locking fluid coupling assembly that does not require utilization of a lock wire or other externally-applied devices or chemical compositions.

2. Background

Fluid-transmitting conduits are used for a variety of purposes in the art. Adjacent conduits are coupled mechanically to allow fluid to flow through both conduits. This coupling is typically accomplished by utilizing a threaded coupling, with each respective end of a conduit is attached to a component of the threaded coupling. The seals of the coupling apparatus are preloaded by making up the threaded connection between the components of the coupling. It is well known in the art that stress, vibration, movement, flexing, and other cyclical or dynamic forces can cause a loosening of a coupled connection, resulting in the release of a desired sealing torque in the connection. This release of torque can result in leaks, a drop in pressure, and other undesirable effects.

Loosening of a fluid-transmitting connection can be a particular problem for pneumatic and hydraulic connectors. These connectors are subject not only to the external forces and stresses identified above, but are also subjected to internal pressure stresses from the fluid being conducted through the coupling. Numerous approaches to addressing these problems exist in the art, including the use of adhesive materials and lock wires to prevent loosening of the coupling. In the aircraft industry, for example, many fluid coupling joints have included compression fittings secured with threaded connections, where a nut is lock-wired to a mating connecting component such that the nut cannot turn with respect to the fitting. This ensures against loss of fluid tightness in the fitting joint. Fluid coupling joints are, however, often assembled in areas where a worker's vision is obscured and the joint assembly occurs outside of the direct vision of the worker. In such cases, use of a lock wire is unsatisfactory. Further, the ability to inspect the assembled joint in order to ascertain the integrity of the joint is also compromised. Thus, lock wires are not suitable means of ensuring a proper connection in all cases. Further, the use of lock wires is a time-consuming process. Typically, a worker has to drill a hole in one or more corners of the nut and secure the wire to a boss or other tie-down structure in order to secure the tie wire. The lock-wired connection can also cause damage to equipment and injury to workers and other personnel because of the twisted wires, which can easily snag on clothing, equipment, or skin.

Other attempts have been made to secure such couplings without the use of lock wires. Many such means of securing the coupling require multiple parts, or complicated parts, to achieve the proper locking of the connection. Some require a lock between the connector and the B-nut (the nut typically used in hydraulic and pneumatic applications), and the connector length is often increased to incorporate the locking features. The increased length of the connector results in an increased weight of the connector, and both the increased weight and length can be problematic in installation, where space is limited. In addition, some of these lockwireless couplings require a specific type or ferrule to be used with the coupling for the locking mechanism to engage.

SUMMARY OF THE INVENTION

One aspect of the present invention provides a coupling for joining fluid conduits. The coupling includes a nut having a circumferential groove that extends at least partially along an interior surface of the nut. The nut further includes a tab opening extending through a surface of the nut for receiving the tab of a retaining clip. A cylindrical shaft extends from the nut. The retaining clip is disposed within the circumferential groove and includes a tab disposed within the tab opening of the nut. A first arc of the retaining clip extends from the tab in a first circumferential direction, and a second arc of the retaining clip extends from the tab in a second, opposing circumferential direction. The first arc includes a first knob and terminates in a second knob, and the second arc includes a third knob and terminates in a fourth knob. The second and fourth knobs are larger than the first and third knobs, respectively.

In another aspect of the invention, the nut includes a plurality of threads along at least a portion of an interior surface thereof.

In another aspect of the invention, the cylindrical shaft includes a plurality of threads extending along at least a portion of an interior surface thereof.

Another aspect of the present invention provides a fluid coupling assembly. The fluid coupling assembly includes a first fluid conduit having a ferrule attached thereto. The ferrule has a first seal face and a plurality of external threads on an exterior surface thereof. It is to be noted that the present invention is adaptable for a variety of different ferrules, thereby increasing its application. The second fluid conduit has a connector attached thereto. The connector includes a second seal face and a plurality of external threads on an exterior surface thereof. The connector further includes a plurality of depressions on the exterior surface thereof. Also provided is a coupling that includes a nut having a plurality of threads extending along a portion of the interior surface thereof, a circumferential groove extending along the circumference of the interior wall, and a tab opening extending through a surface of the nut. The coupling also includes a cylindrical shaft extending away from the nut, the cylindrical shaft having threads extending along at least a portion of an interior wall thereof. A retaining clip as described above is disposed within the circumferential groove of the nut. When the cylindrical shaft is fully made up with the ferrule and the nut is fully made up with the connector, the first seal face and second seal face are in sealing engagement and the knobs on the retaining clip are at least partially disposed within the depressions of the connector, thereby preventing rotational movement of the coupling.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of one embodiment of a fluid coupling of the present invention.

FIG. 2 is an elevation view of one embodiment of a fluid coupling of the present invention.

FIG. 3 is a perspective view of a fluid coupling assembly comprising one embodiment of a fluid coupling of the present invention.

FIG. 4 is a cross-sectional view of a fluid coupling assembly comprising one embodiment of a fluid coupling of the present invention.

FIG. 5 is a perspective view of a connector having a different embodiment of ferrule which may be utilized in embodiments of the present invention.

FIG. 6 is a sectional view of a fluid coupling assembly utilizing the ferrule shown in FIG. 5.

FIG. 7 is a sectional view showing how the pockets of the ferrule of FIG. 5 engage embodiments of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

The description herein is provided to enable any person skilled in the art to make and use the present invention. The embodiments of the present invention described and shown are exemplary, and it is contemplated that various modifications to what is described and shown will be readily apparent to those of ordinary skill in the art upon reading this disclosure. Such modifications are contemplated to be within the spirit and scope of the present invention.

Turning now to the drawings, wherein like numerals indicate like parts, FIG. 1 is a perspective view of a fluid coupling 10 utilizing a lockwireless fitting of the present invention. Fluid coupling 10 is adapted to receive a first fluid conduit 26 and a second fluid conduit 28 (best shown in FIG. 3). The fluid coupling 10 includes a nut 16 into which second fluid conduit 28 is received, and a cylindrical shaft 20 into which first fluid conduit 26 is received. Nut 16 preferably includes a plurality of flat edges for engaging nut 16 with a wrench or other device such that nut 16 can be tightened. Nut 16 is adapted to lock, thereby preventing loosening of the connection between first fluid conduit 26 and second fluid conduit 28.

Second fluid conduit 28 is preferably attached to a connector 34. This attachment is achieved by means known in the art, such as by welding, dynamic seal beam, flaring, flareless connection, crimping, swaging, lock ring, or other means known to those skilled in the art, which may utilize counter bores, shoulders, or other internal structures within connector 34.

First fluid conduit 26 is connected by fluid coupling 10 to second fluid conduit 28. In one embodiment of the invention, the first fluid conduit 26 is attached to a ferrule 32 that extends through cylindrical shaft 20 and into nut 16. Ferrule 32 is best shown in the cross-sectional representation of the fluid coupling assembly shown in FIG. 4. The attachment means utilized for attaching ferule 32 to first fluid conduit 26 should not allow rotation of ferrule 32 with respect to first fluid conduit 26. Fluid coupling 10 must be configured such that when a coupling is made to join two fluid conduits together, a leak-tight seal is created between the ferrule 32 and the connector 34. This type of seal, comprising a frusto-conical section in one seal face and a matching surface on the opposing seal face is a dynamic seal wherein increased pressure of the fluid within the passageway works to increase the sealing force between the seal faces.

Ferrule 32 may be generally cylindrical, having an opening extending through its entire length, where the opening is oriented along the longitudinal axis of ferrule 32. Ferrule 32 is adapted at one end to receive and non-rotationally attach to first fluid conduit 26. Connector 34 preferably comprises rotational locking means (described more fully, below) for preventing the rotation of fluid coupling 10 once fluid coupling 10 is made up to connector 34 and a leak-tight seal is created between ferrule 32 and connector 34. Cylindrical shaft 20 of coupling 10 makes up with ferrule 32 of first fluid conduit 26 such as when torque is applied to coupling 10, the threads of cylindrical shaft 20 advance cylindrical shaft 20 over ferrule 32. Nut 16 of fluid coupling 10 makes up with connector 34 of second fluid conduit 28 such that as torque is applied to nut 16, the threads advance nut 16 over the connector 34. When nut 16 is fully made up to connector 34 and cylindrical shaft 20 is fully made up to ferrule 32, a first end of ferrule 32 extends out through cylindrical shaft 20 of fluid coupling 10 and into nut 16 thereof. Fluid coupling 10 further comprises fastening means such as internal threads that are adapted to engage the fastening means of connector 34, such as external threads, and make up the connection. When fluid coupling 10 is made up with the connector 34, the seal face of ferrule 32 is brought into sealing engagement with the seal face of connector 34 to prevent leakage across the seal.

When fluid coupling 10 is made up with connector 34, an engagement end of a ferrule 32 and an engagement end of connector 34 will be internally received by fluid coupling 10. The inner peripheral surface of fluid coupling 10 includes engagement portions disposed circumferentially around at least a portion thereof. The inner peripheral surface is also provided with a circumferential groove 24 formed therein, for receiving an annular clip 12, which may insertably mounted or otherwise retained in circumferential groove 24.

Annular clip 12 may be shaped from a length of flat, round, or other profile metal or other wire strip to form a resilient open ring. Clip 12 may be formed of a metal or metal alloy, such as stainless steel, steel, brass, aluminum, or the like. Other materials such as ceramics or synthetic polymers may also be used. Clip 12 includes a tab 14 sized and shaped to be received into an opening 18 in nut 16. Clip 12 further includes a first arc 36 extending in a first circumferential direction from tab 14 and a second arc extending in a second, opposing circumferential direction from tab 14. First arc 36 and second arc 38 are sized and shaped to be received into circumferential groove 24 the interior surface of fluid coupling 10. First arc 36 and second arc 38 of clip 12 each define a plurality of knobs separated by a length of the respective arc. In the embodiment of fluid coupling 10 shown in the drawings, first arc 36 defines a first minor knob 40 at a first position and terminates in a first major knob 44 at a second position of first arc 36. Likewise, second arc 38 defines a second minor knob 42 at a first position and terminates in a second major knob 46 at a second position of second arc 38.

Connector 34 of the present invention may include a plurality of recesses 48 in an exterior surface thereof, the recesses sized, shaped, and spaced so as to receive first minor knob 40 and first major knob 44 of first arc 36 and second minor knob 42 and second major knob 46 of second arc 38. When nut 16 of fluid coupling 10 is made up with connector 34 so as to bring connector 34 and a ferrule 32 into sealing engagement, first and second minor knobs 40 and 42, and first and second major knobs 44 and 46 of clip 12 are received into the recesses in connector 34. Once received into the respective recesses, the major and minor knobs of clip 12 prevent reverse rotation of fluid coupling 10.

FIGS. 5 through 7 show an embodiment of the presently disclosed fluid coupling may be utilized with a different type of ferrule 132. FIG. 5 shows a sectional view of coupling 100 adapted to receive a first fluid conduit 126 and a second fluid conduit 128. The fluid coupling 100 includes a nut 116 into which second fluid conduit 128 is received, and a cylindrical shaft into which first fluid conduit 126 is received. Nut 116 preferably includes a plurality of flat edges for engaging nut 116 with a wrench or other device such that nut 116 can be tightened. Nut 116 is adapted to lock, thereby preventing loosening of the connection between first fluid conduit 126 and second fluid conduit 128.

FIG. 6 shows second fluid conduit 128 comprising a ferrule 132 having a plurality of generally axially aligned pockets 148. As shown in FIG. 7, the pockets 148 may be engaged by first and second minor knobs 140 and 142, and first and second major knobs 144 and 146 of clip 112

Having thus described the preferred embodiment of the invention, what is claimed as new and desired to be protected by Letters Patent includes the following: 

1. A coupling for joining fluid conduits, the coupling comprising: a nut comprising an circumferential groove extending at least partially along the circumference of an interior surface of said nut, and further defining a tab opening extending through a surface thereof; a cylindrical shaft extending from said nut; and a retaining clip disposed within said circumferential groove, the retaining clip comprising a tab disposed within said tab opening, and further comprising a first arc extending in a first circumferential direction from said tab and a second arc extending in a second circumferential direction from said tab, the first arc comprising a first knob and terminating in a second knob, the second knob being larger than the first knob, and the second arc comprising a third knob and terminating in a fourth knob, the fourth knob being larger than the third knob.
 2. The coupling of claim 1 wherein the nut comprises a plurality of threads along at least a portion of an interior surface thereof.
 3. The coupling of claim 1 wherein the cylindrical shaft comprises a plurality of threads along at least a portion of an interior surface thereof.
 4. A fluid coupling assembly comprising: a first fluid conduit having a ferrule attached thereto, the ferrule comprising a first sealing face; a second fluid conduit having a connector attached thereto, the connector comprising a second seal face and having a plurality of external threads on an external surface thereof, the connector further defining a plurality of depressions on an exterior surface thereof; a coupling comprising: a nut comprising a plurality of threads extending along at least a portion of an interior wall thereof, a circumferential groove extending at least partially along the circumference of said interior wall thereof, and a tab opening extending through a surface thereof; and a cylindrical shaft adapted to receive and retain said ferrule; and a retaining clip disposed within said circumferential groove, the retaining clip comprising a tab disposed within said tab opening, and further comprising a first arc extending in a first circumferential direction from said tab and a second arc extending in a second circumferential direction from said tab, the first arc comprising a first knob and terminating in a second knob, the second knob being larger than the first knob, and the second arc comprising a third knob and a fourth knob, the fourth knob being larger than the third knob, wherein when said cylindrical shaft is fully made up with said ferrule and when said nut is fully made up with said connector, the first seal face and the second seal face are in sealing engagement and said first, second, third, and fourth knobs of the clip are at least partially disposed within said plurality of depressions of said connector, such that rotational movement of said coupling is prevented. 